Industry & infrastructure
Manufacturing & production
Put equipment run patterns and changing conditions into the same conversation.
Plan your monitoring →
The application in practice
Comparing machine runtime with production needs
A closer look at the challenge, the monitoring approach and the outcome described in Monnit’s application guide.
The challenge
A manufacturer wanted to understand equipment use and unnecessary running time at a group of workstations. The team needed evidence to support observations of its production process.
The monitoring setup
Voltage detection tracked machine operation, while temperature and vibration measurements added information about motors. The pilot combined these readings with workstation activity in iMonnit.
The reported outcome
Monnit describes staff finding equipment left running and using the data to revise workstation procedures. Comparing runtime with temperature and vibration also helped maintenance teams investigate developing motor and bearing problems.
Case-study information and photography: Monnit. Reported results relate to the installation described; your project’s design and results will depend on its requirements.
A practical starting point
Measure. Understand. Act.
Where to start
Pilot on one repeatable process. Record the machine's normal operating modes and maintenance events alongside sensor readings.
A change worth investigating
A motor runs outside its expected schedule or temperature changes under comparable load.
Example scenario. Set limits and timing for your own site.Turn the alert into action
Check the operating mode with the production team and compare the trend with recent maintenance before diagnosing a fault.
Build your system
Measurements to consider
Use these as a shortlist. The right model depends on the range, environment, installation and accuracy you need.
Voltage Detect
Identify the presence or absence of voltage at a compatible, professionally installed connection.
Explore sensors →Accelerometer
Assess motion-related measurements using a model and mounting method appropriate to the machine.
Explore sensors →Temperature
Follow heating, cooling and storage conditions over time. Match the probe range and calibration to your application.
Explore sensors →Plan for the real environment
Before you start
What matters for this application
A vibration or temperature change needs context. These sensors are not machine guarding, operator-presence interlocks or emergency stops.
How do the sensors connect?
ALTA sensors need a compatible gateway, internet connection and monitoring software. Suitable Wi-Fi models connect through a compatible Wi-Fi network. Confirm radio frequency, coverage and power arrangements at the actual installation points before choosing equipment.
Explore gateways →How quickly will an alert arrive?
Timing depends on sensor settings, reporting intervals, connectivity and notification rules. Email, SMS and voice options vary by service and plan. Test a controlled event, check that the nominated person receives it and confirm what happens if a device stops reporting.
Understand software and alerts →What should we prepare for a pilot?
Bring a site plan, the equipment or spaces to monitor, expected conditions, required accuracy and the names of the people who respond. Agree a trial period and a review date. Compare sensor readings with an appropriate reference and document any gaps in coverage or response.
Keep exploring
Related applications
Industry & infrastructurePredictive plant maintenance
Understand changing plant conditions before the next shift depends on them.
Industry & infrastructureServer rooms & data centres
Watch the environment around the systems your business relies on.
Industry & infrastructurePest-control heat treatments
Give treatment technicians a clearer view of temperatures across a space.
Let's make it useful
A monitoring plan for your world.
Tell us what you want to protect, where it is and what you need to know. We'll help you choose a practical starting point.